Servo spinning, a precision metal-forming process, is widely utilized in industries such as aerospace, automotive, and energy for producing high-strength, lightweight, and complex-shaped components. The process involves the incremental deformation of a rotating metal blank over a mandrel using a roller tool controlled by a servo-driven system. Multi-pass servo spinning, characterized by multiple deformation cycles, enhances dimensional accuracy and material properties but introduces complex material behaviors, notably elastic rebound and reloading. These phenomena, driven by the material’s elastic-plastic response, pose significant challenges to achieving precise control over geometry and mechanical properties. This article provides a comprehensive exploration of the theoretical modeling of elastic rebound-reloading behavior in multi-pass servo spinning and proposes adaptive compensation strategies to mitigate its effects. By integrating Read more





























